2004 Ford F-350 SDProblems, recalls & complaints

NHTSA has logged 130 owner complaints about the 2004 Ford F-350 SD, most often about the engine and engine cooling. It is covered by 2 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through July 11, 2017. Updated daily.

Complaints by system

Where the 2004 Ford F-350 SD has problems

130 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling422
Electrical system290
Tires170
Fuel system, diesel110
Engine70
Structure62
Vehicle speed control61
Power train60
Steering62
11 other systems260

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

2 recalls

2004 Ford F-350 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Mileage at failure

When do engine and engine cooling problems start?

68kmiles, median

Based on the odometer reading in 35 engine and engine cooling complaints. 71% were reported before 100,000 miles.

median0k50k100k150k200k+
10under 30k miles25under 100k miles10100k miles or more
Best & worst years

2004 vs. every other F-350 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-350 SD median. How we score

'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
2 investigations

NHTSA defect investigations

Federal investigations that included the 2004 Ford F-350 SD, and the recalls they led to.

  1. SPARK PLUG EJECTION FROM CYLINDER HEADDP05005 · closed Jan 4, 2006
    No recall
  2. ENGINE STALLINGEA05003 · closed Nov 2, 2005
    Led to recall 05V-270
In owners' words

What F-350 SD owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

THE TRUCK STARTED TO STALL ON SEVERAL OCCASIONS AS I WAS ATTEMPTING TO GET UP TO ROAD SPEED OF 55 MPH. THE TRUCK WAS LOSING SPEED, JERKING AND BLACK SMOKE COMING OUT OF THE EXHAUST. THERE WERE NO INDICATIONS OF ENGINE FAILURE TO WARN ME OF ANY PROBLEMS, IE. ENGINE LIGHT. THIS OCCURRED ON MORE THAN…
Complaint 10681252 · Jan 21, 2015 · 109,000 miles
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED AS THE VEHICLE STALLED. THE CONTACT WAS NOT ABLE TO RESTART THE VEHICLE. THE VEHICLE WAS TOWED TO AN AUTOMOTIVE SHOP WHERE IT WAS DIAGNOSED AS HAVING A MALFUNCTION TO THE…
Complaint 10452428 · Mar 20, 2012 · 67,000 miles
TL*THE CONTACT OWNS A 2004 FORD F350. THE CONTACT STATED THAT THE VEHICLE WOULD HESITATE WHEN ATTEMPTING TO START. HE NOTICED THAT THE FAILURE ONLY OCCURRED IN THE MORNING. THE DEALER ADVISED THE CONTACT TO BRING THE VEHICLE IN FOR DIAGNOSTIC TESTING. THE CONTACT DID NOT INFORM THE MANUFACTURER NOR…
Complaint 10393583 · Mar 29, 2011 · 85,000 miles

Own a 2004 F-350 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.