2005 Ford F-350 SDProblems, recalls & complaints

NHTSA has logged 217 owner complaints about the 2005 Ford F-350 SD, most often about the engine and engine cooling. It is covered by 3 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through February 27, 2019. Updated daily.

Complaints by system

Where the 2005 Ford F-350 SD has problems

217 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling482
Steering381
Suspension382
Electrical system282
Fuel system, diesel211
Service brakes, hydraulic162
Tires161
Power train130
Engine81
14 other systems344

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

3 recalls

2005 Ford F-350 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Delivery: hoses, lines/piping, and fittings

Recall 05V-266 · Jun 9, 2005 · 78,675 vehicles

Risk. THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Mileage at failure

When do engine and engine cooling problems start?

39kmiles, median

Based on the odometer reading in 38 engine and engine cooling complaints. 92% were reported before 100,000 miles.

median0k50k100k150k200k+
16under 30k miles35under 100k miles3100k miles or more
Best & worst years

2005 vs. every other F-350 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-350 SD median. How we score

'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
2 investigations

NHTSA defect investigations

Federal investigations that included the 2005 Ford F-350 SD, and the recalls they led to.

  1. VIOLENT FRONT END OSCILLATIONEA08007 · closed Mar 31, 2009
    No recall
  2. VIOLENT FRONT END OSCILLATIONPE07057 · closed Mar 14, 2008
    No recall
In owners' words

What F-350 SD owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

TL* THE CONTACT OWNS A 2005 FORD F350 SD. THE CONTACT STATED THAT WHILE DRIVING UPHILL, THE VEHICLE OVERHEATED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE TURBO NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED AND…
Complaint 10504952 · Mar 29, 2013 · 21,768 miles
TL* THE CONTACT OWNS A 2005 FORD F-350 SD. THE CONTACT WAS DRIVING 45 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER BUT THE MANUFACTURER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 99,000 AND THE CURRENT MILEAGE WAS 152,000.
Complaint 10448294 · Feb 17, 2012 · 99,000 miles
THE PUBLIC REALLY NEEDS TO BE EDUCATED REGARDING THE FACT THAT FORD MOTOR COMPANY IS COVERING UP ONE OF THE LARGEST PROBLEMS IN THEIR AUTOMOBILE HISTORY REGARDING THEIR HUNDREDS OF THOUSANDS OF FAILED 2003 THRU 2007 SUPER DUTY 6.0 DIESEL PICKUPS. IF YOU COULD BE SO KIND PLEASE HELP ME AND HUNDREDS…
Complaint 10411642 · Jul 10, 2011 · 28,150 miles

Own a 2005 F-350 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.