2004 Toyota 4RUNNERProblems, recalls & complaints

NHTSA has logged 678 owner complaints about the 2004 Toyota 4RUNNER, most often about the structure. It is covered by 2 safety recalls, and for recall 16V-065 the manufacturer reports only 38% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through June 14, 2026. Updated daily.

Complaints by system

Where the 2004 Toyota 4RUNNER has problems

678 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Structure3106
Suspension1132
Service brakes575
Air bags3715
Power train361
Vehicle speed control344
Steering324
Engine and engine cooling250
Service brakes, hydraulic232
22 other systems1349

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

2 recalls

2004 Toyota 4RUNNER recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

38%repaired · 2018 Q1

Air bags: side/window

Recall 16V-065 · Feb 5, 2016 · 320,409 vehicles · 120,600 repaired

Risk. If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Problem, fix and repair progress →

–no report yet

Vehicle speed control: accelerator pedal

Recall 11V-113 · Feb 24, 2011 · 1,363,244 vehicles

Risk. A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Toyota.

Mileage at failure

When do structure problems start?

137kmiles, median

Based on the odometer reading in 198 structure complaints. 25% were reported before 100,000 miles.

median0k50k100k150k200k+
3under 30k miles50under 100k miles148100k miles or more
Owner-reported costs

What owners say repairs cost

Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.

Service brakes

13 owners mentioned a cost

$3,300median

Middle half: $2,600 – $4,000

If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.

Best & worst years

2004 vs. every other 4RUNNER year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the 4RUNNER median. How we score

'88'89'90'91'92'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2004 Toyota 4RUNNER safety ratings

2004 Toyota 4Runner 4-DR. in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2004 Toyota 4RUNNER frontal crash test, NHTSA
Frontal crashNot rated
2004 Toyota 4RUNNER side barrier test, NHTSA
Side barrierNot rated
  • Rollover: 3 stars (20.4% risk)
  • Stability control: Standard
  • Forward collision warning: No
  • Lane departure warning: No
2 investigations

NHTSA defect investigations

Federal investigations that included the 2004 Toyota 4RUNNER, and the recalls they led to.

  1. Frame corrosionDP18002 · closed Mar 18, 2022
    No recall
  2. Unintended and Uncontrolled AccelerationRQ10003 · closed Mar 1, 2011
    Led to recall 11V-112
In owners' words

What 4RUNNER owners report

Recent structure complaints filed with NHTSA, shortened. Personal details are removed.

What component or system failed or malfunctioned, and is it available for inspection upon request? Response: Frame, Suspension, Airbags / Yes it is available for inspection. How was your safety or the safety of others put at risk? Response: Safety was put at risk due to frame & suspension failure…
Complaint 11707650 · Dec 29, 2025
The contact owns a 2004 Toyota 4Runner. The contact stated that while the vehicle was in for service, the independent mechanic discovered rust on the front driver's side subframe. Additionally, the subframe had developed holes due to rust. The cause of the failures was not yet determined, and the…
Complaint 11683937 · Aug 29, 2025 · 120,000 miles
The contact owns a 2004 Toyota 4-Runner. The contact stated that the frame was severely rusted. The vehicle was not diagnosed or repaired by an independent mechanic or a dealer. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure…
Complaint 11681545 · Aug 19, 2025 · 108,000 miles

Own a 2004 4RUNNER?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.