2005 Volvo S60Problems, recalls & complaints

NHTSA has logged 44 owner complaints about the 2005 Volvo S60, most often about the engine and engine cooling. It is covered by 3 safety recalls, and for recall 21V-766 the manufacturer reports only 13% of affected cars repaired.

2005 Volvo S60

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 9, 2021. Updated daily. Photo: Vauxford, CC BY-SA 4.0.

Complaints by system

Where the 2005 Volvo S60 has problems

44 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling70
Tires60
Electrical system60
Fuel system, gasoline50
Structure40
Fuel/propulsion system30
Engine30
Fuel system, other20
Power train20
12 other systems160

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

3 recalls

2005 Volvo S60 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

13%repaired · 2023 Q3

Driver side: inflator module

Recall 21V-766 · Sep 30, 2021 · 259,383 vehicles · 32,487 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Problem, fix and repair progress →

–no report yet

Other: labels

Recall 06V-375 · Oct 3, 2006 · 19,700 vehicles

Risk. A MISPRINTED LABEL WOULD LEAD TO IMPROPER VEHICLE LOADING SPECIFICATIONS OR TIRE INFLATION WHICH COULD RESULT IN A TIRE FAILURE, INCREASING THE RISK OF A CRASH.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volvo.

Best & worst years

2005 vs. every other S60 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the S60 median. How we score

'01'02'03'04'05'06'07'08'09'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2005 Volvo S60 safety ratings

2005 Volvo S60 4-DR. w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2005 Volvo S60 side barrier test, NHTSA
Side barrierNot rated
  • Rollover: 5 stars (9.3% risk)
  • Stability control: Optional
  • Forward collision warning: No
  • Lane departure warning: No
In owners' words

What S60 owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

TWICE NOW OVER A TEN DAY PERIOD FIRST WHEN REDUCING SPEED TO A STOP OR THEN AGAIN AT A SPEED OF LESS THAN 5 MPH, THE CAR DIED...FIRST THE ENGINE DIED THEN ALL ELSE DIED. THE CAR WENT DEAD. I STILL HAD MY STEERING AND SLOWLY ROLLED TO THE CURBED THEN AS I GENTLY PUT ON THE BRAKES THE CAR JERKED TO A…
Complaint 10713001 · Apr 27, 2015 · 74,171 miles
VEHICLE HAS STALLED WITHOUT ANY WARNING SEVERAL TIMES WHILE TRAVELING AT HIGHWAY SPEEDS (60 MPH). FIRST INCIDENT OCCURRED DURING THE SUMMER OF 2011 AT 105,000 MILES. A SECOND, SIMILAR INCIDENT OCCURRED IN THE FALL OF 2011 AT 108,000 MILES. AUTO SCANDIA IN HERNDON, VA, REPLACED MASS AIR FLOW METER…
Complaint 10457439 · May 4, 2012 · 105,000 miles
I HAVE HAD TO REPLACE THE ENGINE COOLING SYSTEM (RADIATOR) TWICE FOR THIS CAR IN LESS THAN 66K. WHILE YOU ARE DRIVING, THE WARNING "STOP CAR IMMEDIATELY COOLANT LOW" COMES ON. VOLVO HAS CHANGED THE SUPPLIER FOR THIS PART, WHICH TELLS ME THEY KNOW IT IS A PROBLEM. NOT ONLY IS THIS SCARY, BUT THE…
Complaint 10439062 · Dec 8, 2011 · 32,000 miles

Own a 2005 S60?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.