2020 Western Star 4900Problems, recalls & complaints

NHTSA has logged 1 owner complaint about the 2020 Western Star 4900, most often about the suspension. It is covered by 8 safety recalls, and for recall 21V-896 the manufacturer reports only 31% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 6, 2026. Updated daily.

Complaints by system

Where the 2020 Western Star 4900 has problems

1 complaint grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Suspension10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

8 recalls

2020 Western Star 4900 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

47%repaired · 2025 Q1

Tires

Recall 22V-919 · Dec 12, 2022 · 49 vehicles · 23 repaired

Risk. Driving with tires that are not compatible with their rims can reduce tire performance, increasing the risk of a crash.

Problem, fix and repair progress →

31%repaired · 2024 Q1

Tires

Recall 21V-896 · Nov 17, 2021 · 307 vehicles · 96 repaired

Risk. Unapproved tires that are not rated for the vehicle can cause tire performance issues, increasing the risk of a crash.

Problem, fix and repair progress →

66%repaired · 2022 Q3

Other: labels

Recall 20V-634 · Oct 14, 2020 · 53 vehicles · 35 repaired

Risk. Incorrect weight rating information on the certification labels could result in potential overloading of the axles, increasing the risk of a crash.

Problem, fix and repair progress →

Show 4 more recalls
79%repaired · 2022 Q3

Suspension: multiple axle

Recall 20V-539 · Sep 3, 2020 · 103 vehicles · 81 repaired

Risk. If the screws are not long enough to engage the corresponding nuts, the hardware may separate from the suspension system, becoming a road hazard, increasing…

Problem, fix and repair progress →

67%repaired · 2022 Q2

Defroster/defogger/hvac system: rear window

Recall 19V-792 · Nov 4, 2019 · 2,725 vehicles · 1,815 repaired

Risk. If the vent window detaches while the vehicle is in motion, it can become a road hazard, increasing the risk of a crash.

Problem, fix and repair progress →

66%repaired · 2022 Q2

Body: door

Recall 19V-722 · Oct 10, 2019 · 2,547 vehicles · 1,669 repaired

Risk. A baggage or sleeper side door that separates from the vehicle while in motion can cause road debris, increasing the risk of an injury or crash.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Western Star.

Best & worst years

2020 vs. every other 4900 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the 4900 median. How we score

'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
In owners' words

What 4900 owners report

Recent suspension complaints filed with NHTSA, shortened. Personal details are removed.

Center pin in front leaf springs is not long enough to enter hole in front axle which, keeps them from moving side to side and front to rear. This caused axle to move front and back egg shaping the spacers and causing u bolts to loosen. This could have been catastrophic if it had not been caught by…
Complaint 11418380 · May 24, 2021

Own a 2020 4900?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.