2005 Ford ExpeditionProblems, recalls & complaints

NHTSA has logged 315 owner complaints about the 2005 Ford Expedition, most often about the electrical system. It has no vehicle safety recalls on record.

2005 Ford Expedition

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through March 12, 2024. Updated daily. Photo: Elise240SX, CC BY-SA 4.0.

Complaints by system

Where the 2005 Ford Expedition has problems

315 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Electrical system765
Vehicle speed control663
Engine571
Engine and engine cooling471
Power train443
Fuel system, gasoline361
Fuel/propulsion system200
Structure150
Steering100
17 other systems7614

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

0 recalls

2005 Ford Expedition recalls and how many were fixed

No vehicle safety recalls are on record for this model year.

Mileage at failure

When do electrical system problems start?

73kmiles, median

Based on the odometer reading in 70 electrical system complaints. 76% were reported before 100,000 miles.

median0k50k100k150k200k+
5under 30k miles53under 100k miles17100k miles or more
Owner-reported costs

What owners say repairs cost

Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.

Engine and engine cooling

10 owners mentioned a cost

$750median

Middle half: $700 – $950

If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.

Best & worst years

2005 vs. every other Expedition year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Expedition median. How we score

'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26'27
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2005 Ford Expedition safety ratings

2005 Ford Expedition 4-DR. in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2005 Ford Expedition frontal crash test, NHTSA
Frontal crashNot rated
  • Stability control: Optional
  • Forward collision warning: No
  • Lane departure warning: No
1 investigation

NHTSA defect investigations

Federal investigations that included the 2005 Ford Expedition, and the recalls they led to.

  1. STEEL WHEEL FRACTUREPE08070 · closed Apr 15, 2009
    No recall
In owners' words

What Expedition owners report

Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.

CRANK NO START, AFTER REPLACED NEW FUEL PUMP, FILTER AND OTHER PARTS WOULD NOT START AND NOT GETTING FUEL. WAS IN MOTION AND DIED AFTER MAKING A RIGHT TURN AFTER FILLING FUEL TANK.
Complaint 11057474 · Dec 29, 2017 · 133,000 miles
FUEL PUMP DRIVER MODULE FAILED DUE TO DESIGN FLAW WHICH CAUSED GALVANIC CORROSION. ALUMINUM BODY OF COMPONENT ACTS AS THE SACRIFICIAL ANODE FOR THE FRAME WHICH IS STEEL. THIS CAUSED MY VEHICLE TO STALL AT 65MPH AND LOSE POWER AND THUS CAUSED THE LOSS OF POWER STEERING AND HYDRAULIC BRAKE BOOSTER…
Complaint 11010674 · Jul 26, 2017 · 218,000 miles
SAME AS EVERYONE ELSE DRIVING NORMALLY AND TRUCK COMPLETELY SHUTS OFF 4 DIFFERENT TIMES ALL DIFFERENTLY I CHANGED THE FUEL PUMP DRIVER MODULE HAD FUEL TANK DROPPED AND CHANGED FUEL FILTER AND PUMP I'M NOT GOING TO LIE I LOVE MY BABY SHE'S BEEN GOOD TO ME BESIDES THIS I HAVE 250,000 PLUS MILES ON…
Complaint 10914398 · Oct 7, 2016 · 200,000 miles

Own a 2005 Expedition?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.