2016 Ford ExpeditionProblems, recalls & complaints

NHTSA has logged 217 owner complaints about the 2016 Ford Expedition, most often about the engine. It is covered by 3 safety recalls, and for recall 25V-572 the manufacturer reports only 21% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through September 28, 2026. Updated daily.

Complaints by system

Where the 2016 Ford Expedition has problems

217 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine373
Power train364
Service brakes352
Electrical system333
Vehicle speed control201
Back over prevention190
Service brakes, hydraulic170
Fuel/propulsion system160
Visibility80
14 other systems406

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

3 recalls

2016 Ford Expedition recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

21%repaired · 2026 Q3

Sensing system: camera

Recall 25V-572 · Sep 3, 2025 · 1,456,417 vehicles · 307,410 repaired

Risk. A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Problem, fix and repair progress →

65%repaired · 2025 Q2

Wiring: interior/under dash

Recall 22V-648 · Aug 26, 2022 · 198,482 vehicles · 129,823 repaired

Risk. Front blower motor failure can increase the risk of a vehicle interior fire.

Problem, fix and repair progress →

72%repaired · 2024 Q1

Foundation components: master cylinder

Recall 22V-150 · Mar 11, 2022 · 195,864 vehicles · 141,437 repaired

Risk. A loss of brake fluid may result in a change in brake pedal travel, increased pedal effort and reduced front brake function, requiring greater effort and…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Mileage at failure

When do engine problems start?

58kmiles, median

Based on the odometer reading in 24 engine complaints. 83% were reported before 100,000 miles.

median0k50k100k150k200k+
2under 30k miles20under 100k miles4100k miles or more
Best & worst years

2016 vs. every other Expedition year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Expedition median. How we score

'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26'27
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2016 Ford Expedition safety ratings

2016 Ford Expedition SUV 4x4 in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

★★★★★Overall rating
2016 Ford Expedition frontal crash test, NHTSA
Frontal crash★★★★★
2016 Ford Expedition side barrier test, NHTSA
Side barrier★★★★★
2016 Ford Expedition side pole test, NHTSA
Side pole★★★★★
  • Rollover: 4 stars (19.8% risk)
  • Stability control: Standard
  • Forward collision warning: No
  • Lane departure warning: No
In owners' words

What Expedition owners report

Recent engine complaints filed with NHTSA, shortened. Personal details are removed.

The failed components are called "cam phasers." It is a known problem with the Ford 3.5 Ecoboost Engine (that even Ford is aware of). The cam phasers can fail, causing the timing chain to fail at any moment. They rattle upon startup of a cold engine. The failure of the original engineering is…
Complaint 11715780 · Feb 5, 2026
The vehicle stops accelerating randomly it’s been in the shop (Ford dealer) a few times and they are unable to pinpoint the issue. The warning lamps would come on after the vehicle fails to accelerate. It would lose power at any interval and coast until it’s fully stopped.
Complaint 11674952 · Jul 21, 2025
The contact owns a 2016 Ford Expedition. The contact stated while starting the vehicle, the engine made a knocking sound. No warning light was illuminated. The contact related the failure to the cam phasers; however, the vehicle was not diagnosed or repaired by an independent mechanic or dealer.…
Complaint 11650809 · Mar 26, 2025 · 148,000 miles

Own a 2016 Expedition?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.