2002 Ford F-450 SDProblems, recalls & complaints

NHTSA has logged 14 owner complaints about the 2002 Ford F-450 SD, most often about the fuel system, diesel. It is covered by 4 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through January 26, 2018. Updated daily.

Complaints by system

Where the 2002 Ford F-450 SD has problems

14 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, diesel30
Fuel system, gasoline20
Fuel system, other20
Engine and engine cooling20
Vehicle speed control10
Electrical system10
Visibility/wiper10
Power train10
Seats10
1 other systems10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

4 recalls

2002 Ford F-450 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2002 vs. every other F-450 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-450 SD median. How we score

'91'92'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
3 investigations

NHTSA defect investigations

Federal investigations that included the 2002 Ford F-450 SD, and the recalls they led to.

  1. ACCELERATOR PEDAL SENSOR (ETC)EA04006 · closed Feb 10, 2005
    No recall
  2. ENGINE COMPARTMENT FIRESEA05005 · closed Aug 2, 2006
    Led to recall 05V-388
  3. ENGINE STALLINGEA06012 · closed Dec 7, 2007
    Led to recall 07V-553
In owners' words

What F-450 SD owners report

Recent fuel system, diesel complaints filed with NHTSA, shortened. Personal details are removed.

TL*THE CONTACT OWNS A 2002 FORD F450. THE CONTACT STATED THAT THE MATERIAL IN THE FUEL TANK HAS DETACHED FROM THE INNER STRUCTURE OF THE TANK. THE MATERIAL WAS IN THE FUEL INJECTOR AND CAUSED THE VEHICLE TO STALL AND SHUTS OFF INTERMITTENTLY WHILE DRIVING 65 MPH. THE CONTACT HAS TAKEN THE VEHICLE…
Complaint 10314145 · Feb 25, 2010
I OWN A 2002 FORD F450 THAT I RELY HEAVILY ON IN MY SMALL LAWN MAINTENANCE BUSINESS. WHEN THAT TRUCK DOESN'T RUN, I DON'T EARN ANY MONEY AND IN FACT I AM IN THE RED. I HAVE DISCOVERED THROUGH THE BRIEFEST OF ON-LINE SEARCHES THOUGH THAT I AM ONLY ONE OF THOUSANDS WHO HAVE RUN IN TO THE PROBLEM I'M…
Complaint 10281890 · Aug 26, 2009 · 109,666 miles
IN AUGUST OF 2007 5 OF THE 8 AMBULANCES IN OUR MUNICIPAL FLEET BEGAN TO STALL AND LOOSE POWER AND NOT BE ABLE TO GET OVER 35-40 MPH. WE FOUND THE FUEL FILTERS FULL OF SILVER FLAKES. AFTER REMOVING THE FUEL TANK WE FOUND THE LINING OF THE FUEL TANK FLAKING OFF. EVEN THOUGH THESE UNITS WERE OUT OF…
Complaint 10232376 · Jun 26, 2008 · 77,035 miles

Own a 2002 F-450 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.