2005 Ford F-450 SDProblems, recalls & complaints

NHTSA has logged 40 owner complaints about the 2005 Ford F-450 SD, most often about the fuel system, diesel. It is covered by 4 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through January 14, 2020. Updated daily.

Complaints by system

Where the 2005 Ford F-450 SD has problems

40 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, diesel130
Fuel/propulsion system70
Fuel system, gasoline60
Engine and engine cooling50
Engine40
Electrical system20
Steering20
Suspension20
Power train10
4 other systems40

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

4 recalls

2005 Ford F-450 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Delivery: hoses, lines/piping, and fittings

Recall 05V-266 · Jun 9, 2005 · 78,675 vehicles

Risk. THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE.

Problem, fix and repair progress →

–no report yet

Gear box: shaft pitman

Recall 05V-135 · Apr 6, 2005 · 481 vehicles

Risk. IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2005 vs. every other F-450 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-450 SD median. How we score

'91'92'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
In owners' words

What F-450 SD owners report

Recent fuel system, diesel complaints filed with NHTSA, shortened. Personal details are removed.

I OWN TWO 2005 F450 MASON DUMPS AND THE FUEL TANKS IN BOTH ARE FLAKING APART INSIDE AND DESTROYING BOTH OF MY ENGINES !! THE REPAIRS AND DAMAGE ARE ENDLESS AND IM SICK TO HEAR FORD IS AWARE OF THIS AND HAS NOT MADE ANY ATTEMPT TO NOTIFY ME. HAD I KNOWN THIS WAS AN ISSUE I WOULD HAVE ASKED THEM TO…
Complaint 10490288 · Dec 27, 2012 · 35,300 miles
I OWN TWO 2005 F450 MASON DUMPS AND THE FUEL TANKS IN BOTH ARE FLAKING APART INSIDE AND DESTROYING BOTH OF MY ENGINES !! THE REPAIRS AND DAMAGE ARE ENDLESS AND IM SICK TO HEAR FORD IS AWARE OF THIS AND HAS NOT MADE ANY ATTEMPT TO NOTIFY ME. HAD I KNOWN THIS WAS AN ISSUE I WOULD HAVE ASKED THEM TO…
Complaint 10490287 · Dec 27, 2012
TL* THE CONTACT OWNS A 2005 FORD F-450 SD. THE CONTACT STATED THAT THE FUEL TANK WAS DELAMINATING AND CAUSING FUEL TO BECOME CLOGGED. THE DEALER WAS CONTACTED AND DENIED ANY ASSISTANCE WITH REPAIR TO THE VEHICLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE…
Complaint 10417046 · Aug 4, 2011 · 45,000 miles

Own a 2005 F-450 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.