2004 Ford F-450 SDProblems, recalls & complaints

NHTSA has logged 33 owner complaints about the 2004 Ford F-450 SD, most often about the fuel system, diesel. It is covered by 2 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through January 6, 2014. Updated daily.

Complaints by system

Where the 2004 Ford F-450 SD has problems

33 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, diesel140
Engine and engine cooling70
Electrical system31
Fuel system, other30
Power train30
Service brakes, hydraulic21
Fuel system, gasoline20
Wheels10
Steering10
6 other systems60

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

2 recalls

2004 Ford F-450 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2004 vs. every other F-450 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-450 SD median. How we score

'91'92'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
1 investigation

NHTSA defect investigations

Federal investigations that included the 2004 Ford F-450 SD, and the recalls they led to.

  1. ENGINE STALLINGEA05003 · closed Nov 2, 2005
    Led to recall 05V-270
In owners' words

What F-450 SD owners report

Recent fuel system, diesel complaints filed with NHTSA, shortened. Personal details are removed.

10/17/13 I WAS DRIVING ON THE INTERSTATE WITH A LOAD OF CATTLE RUNNING FINE AND JUST LOST POWER GOING ON THE INTERSTATE GOING FROM 65 TO 10 MILES AN HOUR. TRAFFIC ZIPPING. I THOUGHT IT WAS THE FUEL FILTERS BUT IT DONE THE SAME AFTER I CHANGED THEM. I TOOK IT TO A GARAGE AND HE SAID HE THE TANK…
Complaint 10550664 · Nov 3, 2013
AT APPX. 80,000 MILES ON OUR 2004 F450 SD FUEL TANK DELAMINATED CAUSING FUEL SYSTEM FAILURE WHICH RESULTED IN SUDDEN LOSS OF POWER. WE HAVE ALWAYS PURCHASED HIGH QUALITY DIESEL FROM REPUTATABLE GAS STATIONS (CHEVRON, SHELL). VEHICLE REPAIRED AT FORD AND HAD CONTACTED FORD MOTOR COMPANY REGARDING…
Complaint 10448794 · Feb 21, 2012 · 80,000 miles
TL* THE CONTACT OWNS A 2004 FORD F-450. THE CONTACT STATED THAT THE VEHICLE STALLED WHILE DRIVING 55 MPH. THE CHECK ENGINE LIGHT ILLUMINATED AFTER THE FAILURE OCCURRED. THE VEHICLE WAS TOWED TO THE DEALER WHERE THE DEALER PERFORMED A DIAGNOSTIC THAT LOCATED THE FAILURE AS THE FUEL LINER…
Complaint 10437565 · Nov 28, 2011 · 200,000 miles

Own a 2004 F-450 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.