2003 Ford F-450 SDProblems, recalls & complaints

NHTSA has logged 16 owner complaints about the 2003 Ford F-450 SD, most often about the fuel system, diesel. It is covered by 5 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through May 6, 2013. Updated daily.

Complaints by system

Where the 2003 Ford F-450 SD has problems

16 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, diesel60
Engine and engine cooling40
Suspension20
Tires20
Service brakes, hydraulic10
Wheels10
Steering10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

5 recalls

2003 Ford F-450 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Show 1 more recall
–no report yet

Electrical system: 12v/24v/48v battery

Recall 04V-327 · Jul 7, 2004 · 83,687 vehicles

Risk. IF THE GROUND WIRE IS LOOSE, ELECTRICAL CURRENT MAY FLOW TO THE RADIO SUPPRESSION STRAP CAUSING IT TO HEAT AND POTENTIALLY MELT OR IGNITE ADJACENT COMPONENTS…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2003 vs. every other F-450 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-450 SD median. How we score

'91'92'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
3 investigations

NHTSA defect investigations

Federal investigations that included the 2003 Ford F-450 SD, and the recalls they led to.

  1. ACCELERATOR PEDAL SENSOR (ETC)EA04006 · closed Feb 10, 2005
    No recall
  2. ENGINE STALLINGEA05003 · closed Nov 2, 2005
    Led to recall 05V-270
  3. ENGINE STALLINGEA06012 · closed Dec 7, 2007
    Led to recall 07V-553
In owners' words

What F-450 SD owners report

Recent fuel system, diesel complaints filed with NHTSA, shortened. Personal details are removed.

THE TRUCK BEGAN TO SHAKE AND LOSE POWER, EVENTUALLY NOT EVEN BEING ABLE TO STAY RUNNING. THE MECHANIC UPON REVIEW FOUND THE TANK LINER HAD DELAMINATED FROM INSIDE FUEL TANK AND HAD PLUGGED UP FUEL SENDER. BOTH NEEDED TO BE REPLACE AT A COST OF $2800, FORD DEALER STATED THERE WAS NOTHING THEY COULD…
Complaint 10510740 · May 6, 2013 · 119,311 miles
THE EGR, FICM, AND INJECTORS ON THIS VEHICLE HAVE CAUSED TRAFFIC HAZARDS. WE CAN NOT PULL OUT WITHOUT THE ENGINE SPITTING AND SPUTTERING. WE HAVE REPLACE ALL OF THE ABOVE, SOME MORE THAN ONCE. LAST TIME IN TO THE FORD DEALER THEY SUGGESTED THAT WE USE A THINNER OIL TO LUBRICATE THE INJECTORS…
Complaint 10344315 · Jul 20, 2010 · 5,000 miles
THE COATING ON THE INTERIOR OF FORD DIESEL FUEL TANKS CORRODES AND COLLECTS AS SEDIMENT IN THE FUEL SYSTEM. THE SEDIMENT, COLLECTS AT THE BOTTON OF THE FUEL TANK AND IS SUCKED INTO THE FUEL SYSTEM. THE FUEL LINES BECOME FOULED, THE FUEL PUMPS BECOME CLOGGED AND REQUIRE REPLACEMENT. AS THE COATING…
Complaint 10322799 · Mar 30, 2010 · 64,042 miles

Own a 2003 F-450 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.