2004 Toyota TundraProblems, recalls & complaints

NHTSA has logged 466 owner complaints about the 2004 Toyota Tundra, most often about the structure. It is covered by 8 safety recalls, and for recall 18V-883 the manufacturer reports only 63% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through September 8, 2026. Updated daily.

Complaints by system

Where the 2004 Toyota Tundra has problems

466 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Structure2002
Suspension1528
Air bags508
Power train465
Steering262
Service brakes182
Service brakes, hydraulic153
Electrical system130
Vehicle speed control116
17 other systems626

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

8 recalls

2004 Toyota Tundra recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

65%repaired · 2021 Q3

Driver side: inflator module

Recall 19V-741 · Oct 17, 2019 · 928,220 vehicles · 600,429 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Problem, fix and repair progress →

63%repaired · 2021 Q3

Passenger side: inflator module

Recall 18V-883 · Dec 12, 2018 · 168,993 vehicles · 107,096 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Problem, fix and repair progress →

70%repaired · 2021 Q3

Air bags

Recall 15V-285 · May 13, 2015 · 1,973,468 vehicles · 1,376,847 repaired

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle…

Problem, fix and repair progress →

65%repaired · 2021 Q3

Air bags

Recall 15V-286 · May 13, 2015 · 1,069,055 vehicles · 698,627 repaired

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle…

Problem, fix and repair progress →

Show 4 more recalls
–no report yet

Control arm: lower ball joint

Recall 07V-013 · Jan 19, 2007 · 533,124 vehicles

Risk. IN EXTREME CASES, IF THE VEHICLE IS CONTINUOUSLY OPERATED IN THIS CONDITION, THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE AND COULD CAUSE A LOSS OF…

Problem, fix and repair progress →

–no report yet

Air bags: on-off switch assembly

Recall 05V-254 · Jun 2, 2005 · 156,111 vehicles

Risk. THIS STANDARD ESTABLISHES REQUIREMENTS FOR CHILD RESTRAINT ANCHORAGE SYSTEMS TO ENSURE THEIR PROPER LOCATION AND STRENGTH FOR THE EFFECTIVE SECURING OF CHILD…

Problem, fix and repair progress →

–no report yet

Control arm: lower ball joint

Recall 05V-225 · May 17, 2005 · 768,379 vehicles

Risk. THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Problem, fix and repair progress →

–no report yet

Engine and engine cooling: exhaust system

Recall 05V-123 · Mar 30, 2005 · 5,726 vehicles

Risk. IN THIS CONDITION, THE EXHAUST PIPE FLANGE MAY RUB AGAINST THE RIGHT REAR BRAKE LINE, WHICH COULD CAUSE BRAKE FLUID LEAKAGE.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Toyota.

Mileage at failure

When do structure problems start?

110kmiles, median

Based on the odometer reading in 138 structure complaints. 40% were reported before 100,000 miles.

median0k50k100k150k200k+
1under 30k miles55under 100k miles83100k miles or more
Best & worst years

2004 vs. every other Tundra year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Tundra median. How we score

'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2004 Toyota Tundra safety ratings

2004 Toyota Tundra 4-DR. in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

  • Stability control: Optional
  • Forward collision warning: No
  • Lane departure warning: No
6 investigations

NHTSA defect investigations

Federal investigations that included the 2004 Toyota Tundra, and the recalls they led to.

  1. LOWER BALL JOINT FAILUREEA06014 · closed Feb 28, 2007
    Led to recall 07V-013
  2. Air Bag Inflator RuptureEA15001 · still open
    Led to recall 18V-038
  3. Desiccated Air Bag Inflator RuptureEA21002 · still open
    Open
  4. FRAME CORROSIONPE09049 · closed Jan 26, 2010
    Led to recall 09V-444
  5. Air Bag Inflator RupturePE14016 · closed Mar 2, 2015
    Led to recall 14E-073
  6. LOWER BALL JOINT SEPARATIONRQ06005 · closed Aug 9, 2006
    No recall
In owners' words

What Tundra owners report

Recent structure complaints filed with NHTSA, shortened. Personal details are removed.

The contact owns a 2004 Toyota Tundra. The contact stated that the vehicle was Emissions tested, and rust was discovered on the driver’s and passenger’s side subframes. The dealer was notified of the issue, but the vehicle was not repaired. The manufacturer was notified of the failure. The contact…
Complaint 11731089 · Apr 14, 2026 · 72,000 miles
The contact owns a 2004 Toyota Tundra. The contact stated that after purchasing tires for replacement, the tire technician stated that the subframe was damaged from corrosion to the front frame, the side members, and the rear subframe. The contact was informed that the most severe corrosion was…
Complaint 11709590 · Jan 8, 2026 · 114,000 miles
The contact owns a 2004 Toyota Tundra. The contact stated that on several occasions, while driving at undisclosed speeds and then parking the vehicle, the contact observed oil leaking from the vehicle. The contact stated that on another occasion, while driving at an undisclosed speed, the check…
Complaint 11681547 · Aug 19, 2025 · 150,000 miles

Own a 2004 Tundra?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.