2005 Toyota TundraProblems, recalls & complaints

NHTSA has logged 377 owner complaints about the 2005 Toyota Tundra, most often about the structure. It is covered by 12 safety recalls, and for recall 16V-396 the manufacturer reports only 24% of affected cars repaired.

2005 Toyota Tundra

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through October 15, 2026. Updated daily. Photo: SsmIntrigue, CC BY-SA 4.0.

Complaints by system

Where the 2005 Toyota Tundra has problems

377 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Structure914
Air bags8311
Suspension764
Power train353
Vehicle speed control245
Service brakes213
Steering214
Service brakes, hydraulic183
Electrical system173
18 other systems7814

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

12 recalls

2005 Toyota Tundra recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

65%repaired · 2021 Q3

Driver side: inflator module

Recall 19V-741 · Oct 17, 2019 · 928,220 vehicles · 600,429 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Problem, fix and repair progress →

63%repaired · 2021 Q3

Passenger side: inflator module

Recall 18V-883 · Dec 12, 2018 · 168,993 vehicles · 107,096 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Problem, fix and repair progress →

24%repaired · 2017 Q4

Front assembly: seat heater/cooler

Recall 16V-396 · Jun 2, 2016 · 7,749 vehicles · 1,831 repaired

Risk. If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

Problem, fix and repair progress →

38%repaired · 2018 Q1

Air bags: side/window

Recall 16V-065 · Feb 5, 2016 · 320,409 vehicles · 120,600 repaired

Risk. If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Problem, fix and repair progress →

Show 8 more recalls
70%repaired · 2021 Q3

Air bags

Recall 15V-285 · May 13, 2015 · 1,973,468 vehicles · 1,376,847 repaired

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle…

Problem, fix and repair progress →

65%repaired · 2021 Q3

Air bags

Recall 15V-286 · May 13, 2015 · 1,069,055 vehicles · 698,627 repaired

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle…

Problem, fix and repair progress →

–no report yet

Control arm: lower ball joint

Recall 07V-013 · Jan 19, 2007 · 533,124 vehicles

Risk. IN EXTREME CASES, IF THE VEHICLE IS CONTINUOUSLY OPERATED IN THIS CONDITION, THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE AND COULD CAUSE A LOSS OF…

Problem, fix and repair progress →

–no report yet

Air bags: frontal

Recall 05V-328 · Jul 20, 2005 · 2,527 vehicles

Risk. AS A RESULT, THE VEHICLE OCCUPANTS WILL NOT BE MADE AWARE OF WHETHER OR NOT THE AIR BAG IS ACTIVATED AND READY TO PROTECT THE OCCUPANT AS APPROPRIATE.

Problem, fix and repair progress →

–no report yet

Air bags: on-off switch assembly

Recall 05V-254 · Jun 2, 2005 · 156,111 vehicles

Risk. THIS STANDARD ESTABLISHES REQUIREMENTS FOR CHILD RESTRAINT ANCHORAGE SYSTEMS TO ENSURE THEIR PROPER LOCATION AND STRENGTH FOR THE EFFECTIVE SECURING OF CHILD…

Problem, fix and repair progress →

–no report yet

Engine and engine cooling: exhaust system

Recall 05V-123 · Mar 30, 2005 · 5,726 vehicles

Risk. IN THIS CONDITION, THE EXHAUST PIPE FLANGE MAY RUB AGAINST THE RIGHT REAR BRAKE LINE, WHICH COULD CAUSE BRAKE FLUID LEAKAGE.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Toyota.

Mileage at failure

When do structure problems start?

127kmiles, median

Based on the odometer reading in 56 structure complaints. 34% were reported before 100,000 miles.

median0k50k100k150k200k+
2under 30k miles19under 100k miles37100k miles or more
Best & worst years

2005 vs. every other Tundra year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Tundra median. How we score

'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2005 Toyota Tundra safety ratings

2005 Toyota Tundra Extended Cab in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2005 Toyota Tundra side barrier test, NHTSA
Side barrierNot rated
  • Stability control: Optional
  • Forward collision warning: No
  • Lane departure warning: No
5 investigations

NHTSA defect investigations

Federal investigations that included the 2005 Toyota Tundra, and the recalls they led to.

  1. LOWER BALL JOINT FAILUREEA06014 · closed Feb 28, 2007
    Led to recall 07V-013
  2. Air Bag Inflator RuptureEA15001 · still open
    Led to recall 18V-032
  3. Desiccated Air Bag Inflator RuptureEA21002 · still open
    Open
  4. FRAME CORROSIONPE09049 · closed Jan 26, 2010
    Led to recall 09V-444
  5. Air Bag Inflator RupturePE14016 · closed Mar 2, 2015
    Led to recall 14V-700
In owners' words

What Tundra owners report

Recent structure complaints filed with NHTSA, shortened. Personal details are removed.

My 2005 Toyota Tundra 4x4 Toyota’s frame is completely rusted out, with large rust holes in the frame. At 88,000 miles & is unsafe to drive. Many other people who have the same make and model are having the same problems. Toyota had a recall on the frame but I missed it as I have had a heart attack…
Complaint 11765212 · Sep 18, 2026
The frame is so rusted in my truck my mechanic said it may snap at anytime and is not safe to drive. I know Toyota tundra’s from 2000-2003 have been recalled for same reason.
Complaint 11704087 · Dec 9, 2025
This report addresses the critical structural integrity concerns related to excessive corrosion, and frame material loss affecting the main ladder frame chassis. The degradation of the frame members poses a significant and immediate safety risk, including potential catastrophic structural failure,…
Complaint 11696453 · Oct 29, 2025

Own a 2005 Tundra?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.