2020 Freightliner CascadiaProblems, recalls & complaints

NHTSA has logged 26 owner complaints about the 2020 Freightliner Cascadia, most often about the forward collision avoidance. It is covered by 21 safety recalls, and for recall 20V-214 the manufacturer reports only 50% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through September 9, 2026. Updated daily.

Complaints by system

Where the 2020 Freightliner Cascadia has problems

26 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Forward collision avoidance112
Service brakes72
Tires50
Electrical system40
Vehicle speed control20
Engine and engine cooling20
Steering20
Communication10
Structure10
3 other systems30

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

21 recalls

2020 Freightliner Cascadia recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Electronic stability control (ESC)

New

Recall 26V-583 · Sep 9, 2026 · 2,404 vehicles

Risk. Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Problem, fix and repair progress →

69%repaired · 2025 Q1

Electronic stability control (ESC)

Recall 23V-299 · Apr 26, 2023 · 266 vehicles · 183 repaired

Risk. Understeering during a J-turn may increase the risk of a crash.

Problem, fix and repair progress →

84%repaired · 2025 Q1

Exterior lighting

Recall 23V-208 · Mar 28, 2023 · 24,282 vehicles · 20,483 repaired

Risk. Hazard warning lights that flash improperly may cause confusion for other drivers, increasing the risk of a crash.

Problem, fix and repair progress →

70%repaired · 2025 Q1

Link: connection

Recall 23V-105 · Feb 20, 2023 · 60,604 vehicles · 42,330 repaired

Risk. Drag link separation can cause a complete loss of steering control, increasing the risk of a crash.

Problem, fix and repair progress →

Show 17 more recalls
69%repaired · 2025 Q3

Electronic stability control (ESC)

Recall 23V-073 · Feb 10, 2023 · 70,167 vehicles · 48,165 repaired

Risk. Brakes that pull to one side may cause a sudden change in vehicle direction, increasing the risk of a crash.

Problem, fix and repair progress →

79%repaired · 2025 Q3

Forward collision avoidance: adaptive cruise control

Recall 22V-817 · Nov 1, 2022 · 219,390 vehicles · 173,424 repaired

Risk. Brakes that pull to one side during an ACC braking event may cause a sudden change in vehicle direction, increasing the risk of a crash.

Problem, fix and repair progress →

83%repaired · 2023 Q3

Exterior lighting: brake lights

Recall 20V-567 · Feb 16, 2022 · 128,451 vehicles · 107,229 repaired

Risk. If the brake lights remain illuminated, drivers may be unaware when the truck is actually slowing or stopping, increasing the risk of a crash.

Problem, fix and repair progress →

88%repaired · 2023 Q3

Link: connection

Recall 21V-689 · Sep 2, 2021 · 113,085 vehicles · 99,868 repaired

Risk. Drag link separation can cause a complete loss of steering control, increasing the risk of a crash.

Problem, fix and repair progress →

82%repaired · 2022 Q4

Tires

Recall 21V-007 · Jan 13, 2021 · 4,341 vehicles · 3,573 repaired

Risk. Tread separation and/or blow-outs while driving may result in a loss of vehicle control, increasing the risk of a crash.

Problem, fix and repair progress →

69%repaired · 2022 Q3

Axle: spindle

Recall 20V-660 · Oct 27, 2020 · 1,411 vehicles · 979 repaired

Risk. A missing or improperly installed locking snap ring can result in wheel-end failure and potentially a wheel-off/separation condition, increasing the risk of…

Problem, fix and repair progress →

84%repaired · 2022 Q2

Supply: quick release valve

Recall 20V-390 · Jul 2, 2020 · 164,326 vehicles · 138,608 repaired

Risk. Brakes that pull to one side during automatic braking events may cause a sudden change in vehicle direction, increasing the risk of a crash.

Problem, fix and repair progress →

50%repaired · 2022 Q1

Exterior lighting

Recall 20V-214 · Apr 14, 2020 · 63,175 vehicles · 31,569 repaired

Risk. The vehicle's rearward visibility may be reduced, increasing the risk of a crash.

Problem, fix and repair progress →

84%repaired · 2022 Q1

Disc: caliper

Recall 20V-127 · Mar 3, 2020 · 2,585 vehicles · 2,173 repaired

Risk. Loose brake caliper mounting bolts can reduce brake effectiveness, increasing the risk of a crash.

Problem, fix and repair progress →

100%repaired · 2020 Q2

Disc: chamber

Recall 19V-803 · Nov 7, 2019 · 4 vehicles · 4 repaired

Risk. A detached brake chamber can cause reduced brake effectiveness, increasing the risk of a crash.

Problem, fix and repair progress →

75%repaired · 2021 Q3

Antilock: ABS warning light

Recall 19V-711 · Oct 7, 2019 · 12 vehicles · 9 repaired

Risk. Without the alert, an operator may not be aware of an active ABS/ESC malfunction and unknowingly operate the vehicle with reduced ABS/ESC function, increasing…

Problem, fix and repair progress →

81%repaired · 2021 Q2

Service brakes

Recall 19V-548 · Jul 24, 2019 · 183 vehicles · 148 repaired

Risk. Damage to the brake airlines can cause reduced brake effectiveness, increasing the risk of a crash.

Problem, fix and repair progress →

72%repaired · 2021 Q2

Electrical system: instrument cluster/panel

Recall 19V-137 · Feb 27, 2019 · 43 vehicles · 31 repaired

Risk. The incorrect gear selection display may cause the operator to falsely assume that the truck is in neutral, possibly resulting in the truck moving…

Problem, fix and repair progress →

96%repaired · 2021 Q2

Air bags: frontal

Recall 19V-066 · Feb 7, 2019 · 3,365 vehicles · 3,232 repaired

Risk. If the driver's frontal air bag deploys unexpectedly, it can increase the risk of a crash.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Freightliner.

Best & worst years

2020 vs. every other Cascadia year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Cascadia median. How we score

'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26'27
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
5 investigations

NHTSA defect investigations

Federal investigations that included the 2020 Freightliner Cascadia, and the recalls they led to.

  1. Automatic Emergency Braking ErrorsEA25006 · still open
    Open
  2. Engine Electrical Wiring Harness ChafePE21004 · closed Jan 14, 2025
    No recall
  3. Halogen Headlights May Cause FiresPE21006 · closed Jul 16, 2021
    Led to recall 21V-357
  4. Automatic Emergency Braking ErrorsPE23010 · closed Oct 23, 2025
    No recall
  5. SAM Cab Water IntrusionRQ20001 · closed Jun 26, 2025
    No recall
In owners' words

What Cascadia owners report

Recent forward collision avoidance complaints filed with NHTSA, shortened. Personal details are removed.

While driving on the highway on cruise at 70mph the right front brakes locked up. The day was clear. I was driving across a bridge. The truck pulled to the right and I fought to pull it back on to the road. My company has the incident on camera. I was pulling a loaded tanker. Had the pavement been…
Complaint 11621849 · Oct 24, 2024
A collision avoidance system (CAS), also known as a pre-crash system, forward collision warning system (FCW), or collision mitigation system, is an advanced driver-assistance system designed to prevent or reduce the severity of a collision. System applied brakes bringing our Unit to a complete stop…
Complaint 11570495 · Feb 7, 2024
Semi was traveling on the highway and transporting a 48,000 pound steel coil. The steel coil was secured with 4 chains. The automatic emergency braking system engaged with nothing in front of the vehicle, causing it to suddenly come to a dead stop in traffic. This caused the steel coil to break…
Complaint 11547088 · Sep 28, 2023

Own a 2020 Cascadia?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.