2016 Freightliner CascadiaProblems, recalls & complaints

NHTSA has logged 12 owner complaints about the 2016 Freightliner Cascadia, most often about the engine. It is covered by 12 safety recalls, and for recall 17V-810 the manufacturer reports only 1% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through August 31, 2025. Updated daily.

Complaints by system

Where the 2016 Freightliner Cascadia has problems

12 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine42
Electrical system33
Steering31
Structure22
Service brakes, air10
Air bags11
Visibility/wiper10
Equipment10
Forward collision avoidance10
2 other systems20

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

12 recalls

2016 Freightliner Cascadia recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

50%repaired · 2022 Q1

Exterior lighting

Recall 20V-214 · Apr 14, 2020 · 63,175 vehicles · 31,569 repaired

Risk. The vehicle's rearward visibility may be reduced, increasing the risk of a crash.

Problem, fix and repair progress →

14%repaired · 2023 Q1

Supply: reservoir/tank

Recall 19V-370 · May 14, 2019 · 741 vehicles · 105 repaired

Risk. An insufficient air reservoir volume may reduce brake effectiveness, increasing the risk of crash.

Problem, fix and repair progress →

62%repaired · 2021 Q1

Linkages: tie rod assembly

Recall 19V-093 · Feb 12, 2019 · 111 vehicles · 69 repaired

Risk. A tie-rod failure would cause a disconnect between the front wheels, resulting in a loss of steering ability, thereby increasing the risk of a crash.

Problem, fix and repair progress →

1%repaired · 2019 Q3

Equipment

Recall 17V-810 · Dec 15, 2017 · 24,860 vehicles · 228 repaired

Risk. In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

Problem, fix and repair progress →

Show 8 more recalls
72%repaired · 2019 Q3

Exterior lighting: brake lights

Recall 17V-761 · Nov 27, 2017 · 438,255 vehicles · 316,205 repaired

Risk. If the brake lights fail to illuminate, there would not be a signal to other motorists that the vehicle is slowing, increasing the risk of a crash.

Problem, fix and repair progress →

83%repaired · 2019 Q2

Steering

Recall 17V-628 · Oct 6, 2017 · 41 vehicles · 34 repaired

Risk. If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering and increasing the risk of a crash.

Problem, fix and repair progress →

74%repaired · 2018 Q2

Electrical system

Recall 16V-656 · Sep 13, 2016 · 1,039 vehicles · 767 repaired

Risk. If the PDM short circuits, there would be an increased risk of a fire, especially if the nearby CNG tank leaks.

Problem, fix and repair progress →

88%repaired · 2018 Q1

Power train: axle hubs

Recall 16V-634 · Aug 31, 2016 · 156 vehicles · 137 repaired

Risk. If a wheel separates from the axle, there would be an increased risk of a crash.

Problem, fix and repair progress →

86%repaired · 2017 Q1

Power train: manual transmission

Recall 15V-617 · Oct 1, 2015 · 14 vehicles · 12 repaired

Risk. Even though the transmission has been shifted out of reverse into neutral, the vehicle may unexpectedly move backwards, increasing the risk of a crash.

Problem, fix and repair progress →

66%repaired · 2017 Q1

Arm: idler and attachment

Recall 15V-613 · Sep 30, 2015 · 10,843 vehicles · 7,189 repaired

Risk. If the steering arm bolts are not properly tightened, the steering arm may separate from the knuckle causing a loss of steering and increasing the risk of a…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Freightliner.

Best & worst years

2016 vs. every other Cascadia year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Cascadia median. How we score

'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26'27
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
8 investigations

NHTSA defect investigations

Federal investigations that included the 2016 Freightliner Cascadia, and the recalls they led to.

  1. Daimler Trucks North America RecallsAQ18002 · closed Jul 11, 2024
    No recall
  2. Windshield Wiper Motor FailureEA17001 · closed Apr 8, 2020
    No recall
  3. Wiper Motor FailurePE16005 · closed Apr 24, 2017
    No recall
  4. PNDB Electrical Power DistributionPE18004 · closed Nov 22, 2020
    No recall
  5. Intermittent Loss of Power Steering AssistPE20006 · closed Mar 27, 2024
    No recall
  6. Steering Arm Capscrew FailuresRQ17001 · closed Dec 25, 2017
    No recall
  7. RQ17 - 008 ClosingRQ17008 · closed Jul 31, 2018
    No recall
  8. SAM Cab Water IntrusionRQ20001 · closed Jun 26, 2025
    No recall
In owners' words

What Cascadia owners report

Recent engine complaints filed with NHTSA, shortened. Personal details are removed.

Injector cup started leaking damaging injectors and causing cross contamination between fuel and coolant. This is a know problem for the isx and cummins should pay for the repair
Complaint 11634584 · Jan 7, 2025
The contact owns a 2016 Freightliner Cascadia. The contact stated that while her worker was driving at various speeds, the vehicle lost motive power and stalled. The check engine warning light was illuminated. The vehicle failed to restart. The vehicle was then towed to a local dealer, where it was…
Complaint 11516788 · Apr 12, 2023 · 600,000 miles
I AM A FIRE INVESTIGATOR WITH ONONDAGA COUNTY NY RECENTLY I HAD TWO SEPARATE FIRES IN SIMILAR VEHICLES (SEE NHTSA COMPLIANT # 11390543) BOTH ORIGIN AND CAUSE INVESTIGATIONS REVEALED A MALFUNCTION/FAILURE IN WHAT HAS BEEN DESCRIBED TO ME AS A POWER DISTRIBUTION MODULAR (PDM) BOTH VEHICLES WERE…
Complaint 11390547 · Jan 28, 2021 · 200,000 miles

Own a 2016 Cascadia?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.