2004 Chevrolet CavalierProblems, recalls & complaints

NHTSA has logged 330 owner complaints about the 2004 Chevrolet Cavalier, most often about the electrical system. It is covered by 1 safety recall.

2004 Chevrolet Cavalier

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through May 17, 2024. Updated daily. Photo: Elise240SX, CC BY-SA 4.0.

Complaints by system

Where the 2004 Chevrolet Cavalier has problems

330 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Electrical system1856
Vehicle speed control270
Visibility231
Power train232
Steering161
Air bags1510
Engine and engine cooling151
Structure131
Service brakes, hydraulic131
16 other systems745

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

1 recall

2004 Chevrolet Cavalier recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Chevrolet.

Mileage at failure

When do electrical system problems start?

54kmiles, median

Based on the odometer reading in 145 electrical system complaints. 84% were reported before 100,000 miles.

median0k50k100k150k200k+
21under 30k miles122under 100k miles23100k miles or more
Owner-reported costs

What owners say repairs cost

Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.

Electrical system

20 owners mentioned a cost

$465median

Middle half: $338 – $500

If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.

Best & worst years

2004 vs. every other Cavalier year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Cavalier median. How we score

'82'83'84'85'86'87'88'89'90'91'92'93'94'95'96'97'98'99'00'01'02'03'04'05
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2004 Chevrolet Cavalier safety ratings

2004 Chevrolet Cavalier 4-DR. in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

  • Stability control: No
  • Forward collision warning: No
  • Lane departure warning: No
In owners' words

What Cavalier owners report

Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.

I HAVE HAD MY USED CHEVY CAVALIER 2004 CAR FOR ALMOST A YEAR. AS I HAVE BEEN DRIVING THE ENGINE HAS JUST STOPPED. THIS HAS HAPPENED 4 TIMES IN THE TIME SPAN OF 5 MONTHS. NO ONE ( AUTO SHOPS) CAN FIND THE ISSUE. THEY HAVE ZERO ANSWERS. THIS IS DANGEROUS AND HAS CAUSED ACCIDENTS. I WOULD BE BANNED…
Complaint 11012830 · Aug 4, 2017
CLUSTER PANEL TEMP GAUGE WAS FLUCTUATING NOW THE GAUGE IS STAYING IN ONE SPOT SO HAVE NO IDEA IF TEMP IS GOOD OR NOT. WHAT IF SOMETHING IS WRONG WITH THE ENGINE I WILL NOT KNOW WITHOUT THIS WORKING. HAVE TAKEN TO TWO GARAGES THEY BOTH SAY ITS THE CLUSTER PANEL. STATIONARY AND WHILE DRIVING,GAGE…
Complaint 10935344 · Dec 14, 2016 · 68,500 miles
MY CLUSTER STOPPED WORKING A WHILE AGO. SINCE I DIDN'T GET A RECALL ON IT I WAS UNAWARE OF PEOPLE DID COMPLAIN ABOUT IT UNTIL MY CAR CAUGHT ON FIRE WHERE THE CLUSTER IS AND ALL THE WIRES ARE TOTALLY BURNED UP. I AM FURIOUS. I READ OTHER COMPLAINTS AND SOME PEOPLE HAD THE SAME PROBLEM. I COULD NOT…
Complaint 10907389 · Sep 17, 2016 · 105,127 miles

Own a 2004 Cavalier?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.